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Alupress

Alupress

Energy efficiency in full ‘Force’ at Sandvik Coromant

Energy efficiency in full ‘Force’ at Sandvik Coromant

VERICUT provides safe machining of complex aerospace parts

VERICUT provides safe machining of complex aerospace parts

INGMETAL choose independent NC code checking software - VERICUT

INGMETAL choose independent NC code checking software - VERICUT

From old race car to new race car: VERICUT takes pole position

From old race car to new race car: VERICUT takes pole position

MIJU PRECISION

MIJU PRECISION

A leading Formula One Team feels the ‘Force’

A leading Formula One Team feels the ‘Force’

Simulation and Tooling Secure High-Value Work

Simulation and Tooling Secure High-Value Work

Trinity Precision - People, Process, Principle

Trinity Precision - People, Process, Principle

RO-RA relies on VERICUT simulation and optimisation software including VERICUT Force

RO-RA relies on VERICUT simulation and optimisation software including VERICUT Force

Engineered to Deliver, Enhanced by VERICUT

Engineered to Deliver, Enhanced by VERICUT

Collision-free - right away

Collision-free - right away

Custom Valve - Controlled Flow

Custom Valve - Controlled Flow

VERICUT PROVIDES SAFE AND OPTIMISED MACHINING OPERATIONS FOR THE MERCEDES-AMG PETRONAS FORMULA ONE TEAM

VERICUT PROVIDES SAFE AND OPTIMISED MACHINING OPERATIONS FOR THE MERCEDES-AMG PETRONAS FORMULA ONE TEAM

Multi-National OEM Relies on VERICUT For Mould Tool Machining

Multi-National OEM Relies on VERICUT For Mould Tool Machining

VERICUT and AML join forces to simplify complex machining demands

VERICUT and AML join forces to simplify complex machining demands

Castle Precision Engineering – Competing on a Global Scale

Castle Precision Engineering – Competing on a Global Scale

Machine tool manufacturer WaldrichSiegen uses VERICUT to perfect its processes

Machine tool manufacturer WaldrichSiegen uses VERICUT to perfect its processes

Productivity gains provided by VERICUT

Productivity gains provided by VERICUT

Keselowski Advanced Manufacturing

Keselowski Advanced Manufacturing

KP Aero Industries

KP Aero Industries

Ultra Machining Company (UMC)

Ultra Machining Company (UMC)

iMFLUX Inc.

iMFLUX Inc.

Baskins Machined Products

Baskins Machined Products

SECO Tools

SECO Tools

Starrag Group

Starrag Group

Bluco

Bluco

Conroe Machine

Conroe Machine

CU Boulder

CU Boulder

CGTech provides the FORCE behind the nuclear science

CGTech provides the FORCE behind the nuclear science

Brawo S.p.A

Brawo S.p.A

Steelville Manufacturing

Steelville Manufacturing

MAN Energy Solutions

MAN Energy Solutions

Sandvik Coromant and Okuma collaborate with CGTech on federate optimization technology and rely on VERICUT Force to extend the useful life of their tools and machines. “I used Force on a program that I’d already optimized with a popular CAM system, so I really wasn’t expecting much improvement, but Force lopped 40% off the cycle time on the first go. It was pretty impressive to watch.”

Okuma/Sandvik

MIC Group

MIC Group

Mike Gampetro, CNC programmer for the Proposal Engineering Dept. at Ingersoll Cutting Tools, spends his days looking for better ways to machine parts. All photos courtesy of Ingersoll.

Ingersoll - Optimization for Hire

Thumb Tool

Thumb Tool

Jemco

Jemco

Contour Aerospace

Contour Aerospace

Pilatus

Pilatus

Cosworth Racing

Cosworth Racing

Siemens

Siemens

ReedHycalog

ReedHycalog

GKN Aerospace (formerly Stellex-Monitor)

GKN Aerospace (formerly Stellex-Monitor)

TECH Mfg.

TECH Mfg.

JPL

JPL

GE Aviation

GE Aviation

Dassault Aviation

Dassault Aviation

AVCORP Industries

AVCORP Industries

Airbus

Airbus

Purdue University

Purdue University

University of Oklahoma

University of Oklahoma

Renishaw

Renishaw

Jostens

Jostens

Peavey Electronics

Peavey Electronics

Alstom Power

Alstom Power

Ellstrom Manufacturing

Ellstrom Manufacturing

EXCO Engineering

EXCO Engineering

Bates Technical College

Bates Technical College

Minco Tool & Mold

Minco Tool & Mold

Reko Tool & Mold

Reko Tool & Mold

Weber Mfg.

Weber Mfg.

Ultra Wheel Company

Ultra Wheel Company

Volvo

Volvo

Three elements were needed to ensure the NC program was correct prior to cutting on the actual machine: a stock model, a cutting tool description and the G code. After these elements were defined, VERICUT cut the 3D solid part without having to tie up the machine

KSU Solar Race Team

By Incorporating full machine simulation software, Ingersoll has the programming process for a new setup before the machine tool hits the floor

Ingersoll Cutting Tools

Remmele Engineering

Remmele Engineering

KOMET

KOMET

Hall & Stavert

Hall & Stavert

Ingersoll

Ingersoll

Ellanef Manufacturing

Ellanef Manufacturing

MT Aerospace

MT Aerospace

GE Aviation_v2

GE Aviation_v2

ReedHycalog_v2

ReedHycalog_v2

Wellendorff

Wellendorff

Rautenbach

Rautenbach

Dunlop

Dunlop

“If we crash a spindle on a CNC-machine it means up to a week of missing production on the machine in question. First, we need a service technician, then we need to assess the damage, and then we need to realign the machine. When that is done, we need to replace the spindle with one we have in reserve or we need to order a new one. This is what we want to avoid by simulation of all our NC programming,” says Christian Wissing Kruse.

LEGO

Mueller Machine & Tool Co., LLC

Mueller Machine & Tool Co., LLC

Flexible Machining Systems

Flexible Machining Systems

CGTech/VERICUT software features many inspection tools so the user can view and analyze the geometry of the cut part. Models can be cross-sectioned multiple times at any orientation to check areas that would be impossible to see in a solid model (such as the intersection of drilled holes). Photos courtesy of CGTech/VERICUT

Tri-Mack Plastics Manufacturing Corp.

HydraForce

HydraForce

Dowding Precision

Dowding Precision

SPS Aerostructures

SPS Aerostructures

PTR Richardt

PTR Richardt

JJ Churchill’s Aerospace Supplier of the Year Award, presented by Rolls-Royce

JJ Churchill

NC Operator Keith Butler checks the blend cuts on a large wing skin panel being machined with a Handtmann UBZ milling machine.

Triumph Aerostructures

Jaivel

Vuillermoz Philippe SA a su évoluer vers une fabrication de pièces et outils d’extrême précision. La motivation d’une entreprise familiale, la formation permanente des professionnels et l’investissement dans les machines, outils et logiciels les plus performants constituent les trois piliers de cette évolution

Vuillermoz

VERICUT takes the guess work out of which way a combination head and table machine will turn, as the movement can immediately be seen on a PC

AS Delprodukt

DutchAero

DutchAero

Aleris

Aleris

Das Allgäuer Unternehmen Pfaff gilt als Werkzeugbau-Experte

Pfaff

Heller

Heller

Ingersoll

Ingersoll

VERICUT ensures that he’ll get no surprises

KaleAero

The diffractometer component required machining 51 square, tapered pockets, all of which point directly at the center of the sphere and require critical seal surfaces at precise locations. In addition to accurately machining these features, maintaining cutter clearance was a critical concern because the part was almost too big for the machine

Keller Technology

VERICUT comes with extensive training materials and training exercises, and lecturers are trained free of charge

Loughborough University

Rudi Garcia of MGS uses VERICUT CNC machining software to verify his machining paths.

MGS Mfg. Group

The Fanuc ultrasonic fibre placement robot: In operation at Fokker Aerostructures

Fokker Aerostructures

Stangl & Co

Stangl & Co

Produced by Aero, the L-159 is a popular combat/training jet aircraft

Aero Vodochody

Using VERICUT simulation and verification software Holland & Holland ensures its machine tools can operate safely and efficiently

Holland and Holland

An 84 inch check valve for use in the petro chemical industry

Goodwin International

Bell Helicopter

Bell Helicopter

VERICUT supports Freeform Technology’s production of complex moulds and composite patterns for the motorsport sector

Freeform Technology

Jaivel and Hampson

Jaivel and Hampson

The new 47,000 sq. ft. building looks vacant, but there is a new 60 pallet cell system on the way shortly

P & J Machining

An inside look at the hand manipulation of the single programmed part to cut multiple cavities. VERICUT was used to verify the datum shifts and quality of the product before sending to the machines to run

M.C. Molds

2.000 Mitarbeiter beschäftigt Winkhaus insgesamt, davon 250 am Standort Münster, 1.000 außerhalb Deutschlands. 5 Stützpunkte gibt es in Deutschland, 8 weltweit.

Winkhaus

CAM programmer applied VERICUT NC simulation to the company’s 5-axis Huron machining centre

Tirad

TAI T129 ATAK helicopter

Turkish Aerospace Industries (TAI)

John Deere facility at Joensuu

John Deere

Daisuke Noto (Mold & Die / Yamagata Casio):

Casio

Hexagon Ortho’s facility in Istanbul

Hexagon Ortho

Lisi Medical

Lisi Medical

VERICUT ensures master mould’s safety

Continental Barum

Across the globe Alstom’s technologies generate electricity equivalent to the needs of around 1.2 billion homes

Alstom

Turkish Air Force A400M features parts machined by KP Aerospace

KP Aerospace

Trumpf

Trumpf

Alp Aviation – Plant 1 and Plant 2 (left to right)

Alp Aviation

Aero engine programmes for both civil and defence aircraft are supported by TEI

Tusas Engine Industries (TEI)

Aerospace Manufacturing Group recently added a Scharmann ECOSPEED F to their already impressive lineup of capabilities. Along with the machine they purchasedmachine simulation software by Vericut to help transition to the new sophisticated machine and controls

Aerospace Manufacturing Group (AMG)

Ron Topper, supervisor of Rotor Division Machining and Assembly, looks over a large centrifugal compressor impeller. Many of the parts produced in the rotor department are as large as 80 inches in diameter

Elliott Group

Rohde & Schwarz facilities Teisnach

Rohde & Schwarz

Meloche Group

Meloche Group

Freeform’s modern facility

Freeform Technology from VERICUT

Pentaxia

Pentaxia

Michael Sherwood founded Contour Engineering 20 years ago as a contract programmer working from his home. Today, they are growing out of their 20,000sq.ft. facility in Long Beach, CA. As part of his 5 year expansion plan they just acquired a new SNK HPS 120v 5 axis high speed machine tool for use on their aerospace contracts.

Contour Engineering

A Canadian Patrol propeller blade machined in Dominis Engineering’s facility

Dominis Engineering

VERICUT stimulates the actual G code just as the machine tool sees it. This helps reduce the potential for crashes that the company’s CAM system might’ve missed during toolpath simulation

Micro-Mechanics

KOMET GROUP

KOMET GROUP

Blaser Jagdwaffen

Blaser Jagdwaffen

Bates Technical College Machinist Instructor Bob Storrar teaches student Terry Francis proper machine setup

Education

Dal 1988 Santoni si è specializzata nella realizzazione di macchine elettroniche circolari monoe doppia fornitura per la produzione, di abbigliamento seamless

SANTONI

Programmer Matt White (left) and Jean Alcala, machine shop manager, with a cast iron part that GPI simulated the machining for using VERICUT.

Great Plains Industries

UMC & Computape

UMC & Computape

Reko machinist Mike Kearns uses Vericut software to verify that a tool path is free of collisions from cutter to mold and from mold to machine. Images courtesy of Reko International Group Inc

Reko Tool

Messier-Bugatti-Dowty (Safran) Mirabel, Quebec (photo: Doug Picklyk)

Messier-Bugatti-Dowty (Safran) Mirabel

SIMETO

SIMETO

In 2011, it became apparent to Peter Paluch that Phoenix Manufacturing needed better tools to do things right the first time. The solution came in the form of VERICUT’s verification and visualization capabilities from CGTech

Phoenix Manufacturing

Maschinenbauer Niehoff aus Schwabach (hier: Verwaltungsgebäude) ist einer der weltweit führenden Anbieter von Drahtziehmaschinen und Ziehanlagen für die Draht- und Kabelindustrie

Niehoff

ARBEIT SATT VERICUT® forciert die NC-Programmierung bei ACTech. Simuliert und auf einwandfreie Qualität geprüft werden über 2.500 NC-Programme per anno

ACTech

Dale Lyski and his partners Keith Mehus, Rick Huffman, and Mark Henderson made a heavy investment in technology to compete in marketplace.

King Machine

VERICUT simulation and verification

Euroform

RE Thompson

RE Thompson

Trijicon’s “bread and butter” product is the Advanced Combat Optical Gunsight (ACOG). A key component of the U.S. Army Advanced Combat Rifle program, the ACOG is a self-illuminating, telescopic gunsight that takes advantage of the brain’s ability to switch between the magnified image viewed through the sight with the dominant eye, to the non-magnified, wide field of view seen through the non-dominant eye.

Trijicon

Robotic material handling ensure consistency during around-the-clock production

Multicut

Ecco Shoes

Ecco Shoes

Mokveld Valves

Mokveld Valves

Premium AEROTEC

Premium AEROTEC

Wolcott Design

Wolcott Design

LS Automotive

LS Automotive

Ingersoll

Ingersoll

UMC produces a wide variety of parts of varying complexity. It frequently machines superalloys such as Inconel, Hastelloy and Stellite

Ultra Machining Company (UMC)

DaehanENG facilities

DaehanENG

At Pioneer Industries, senior CNC programmer Will Slota says it is company policy that every job is run through Vericut before being released to the shop floor

Pioneer Industries Manufacturing

BMT Aerospace first invested in Vericut simulation software to avoid damaging its 5-axis horizontal machining center (HMC), but its use has since expanded to the shop’s other machines and facilities.

BMT AEROSPACE

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